Our services

Axle Engineering fabricates, builds, installs and commissions for construction, industrial and mining clients, from our office and workshop on the Cairo–Alexandria Desert Road in Alexandria. Each service can be contracted on its own, or managed together with the others as one EPCM project.

Steel fabrication

Our workshop fabricates structural steel, plate work and process components for construction sites, plants, mine sites, buildings and bridges. Fabrication follows our quality plan, with inspection and test points and weld inspection signed off against the shop drawings.

  • Structural steel and steel components
  • Plate work and chutes
  • Tanks and vessels for industrial use and remote sites
  • Carbon-steel and stainless-steel piping
  • Handrails, staircases and floor grating
  • Heavy-duty sliding gates
  • Caravans, office containers and sandwich-panel buildings
Welding a fabricated steel section in the Axle workshop
Welding a fabricated steel section in the Axle workshop
Structural steel frames in fabrication
Structural steel frames in fabrication
Painted handrail sections ready for site
Painted handrail sections ready for site
A heavy-duty sliding gate installed on site
A heavy-duty sliding gate installed on site

Gold-mining equipment

We design, fabricate and supply process equipment for gold-mining plants, built around the conditions of mining in Egypt, with quality checks from material selection to final inspection.

  • Belt conveyors and idlers
  • Screw, apron and vibrating feeders
  • Screens
  • Ball mills
  • CIL, cyanide and lime tanks
A ball mill at a gold-processing site
A ball mill at a gold-processing site
CIL tanks on site
CIL tanks on site

Construction and civil works

On site we build foundations and civil works, cast concrete and erect structural steel for plants, buildings and bridges.

  • Civil construction and infrastructure works
  • Concrete supply and casting for slabs, floors, walls and other structural elements
  • Erection of structural steel for buildings and bridges
  • Mechanical and piping works
  • Budgeting, cost estimates and quantity surveying
A reinforced concrete tank foundation under construction
A reinforced concrete tank foundation under construction
A steel frame erected on site
A steel frame erected on site

Installation and commissioning

We install mechanical, piping and electrical and instrumentation (E&I) systems, then commission plants in three stages: no-load pre-commissioning, dry commissioning and wet commissioning under load.

  • Mechanical and piping installation
  • Electrical and instrumentation (E&I) installation
  • Staged plant commissioning
  • Plant maintenance
Piping and handrails on process tanks
Piping and handrails on process tanks
Walkways and handrails along a tank line
Walkways and handrails along a tank line

Engineering and EPCM

As an EPCM contractor we coordinate engineering, procurement and construction from planning to handover. We have completed two 250 TPD gold-mining projects this way, for Um El Tuyor Mining Company and Eastern Desert for Mining, and every project runs on documented management systems, KPIs and standard operating procedures.

  • Structural design and analysis
  • Design of custom mechanical parts and connections
  • Cost assessment, BOQ and material control
  • Procurement, expediting and logistics
  • Contract management, documentation and control
  • Project scheduling and risk management
  • Quality assurance and quality control
An Axle shop drawing
An Axle shop drawing
3D design model of a gold-processing plant
3D design model of a gold-processing plant

Supply and manpower

We supply construction materials and equipment, and skilled crews for construction and plant projects.

  • General supply of construction materials and equipment
  • Skilled manpower: engineers, technicians and skilled workers
  • Welding services
An Axle crew fixing reinforcement on site
An Axle crew fixing reinforcement on site

Selected work

  • EPCM gold-mining projects, 250 TPD

    Um El Tuyor Mining Company and Eastern Desert for Mining: design, fabrication, installation and commissioning.

  • Gold-mining plant, Mauritania

    Installation and commissioning for Khazaen gold mining.

  • Electrowinning plant

    Electrical and instrumentation installation and commissioning.

  • Stainless-steel and HDPE pipework

    Fabrication and installation.

  • Marine fenders

    Fabrication and installation.

  • Office containers

    Design and fabrication.

Safety and quality

Safety

Every activity starts with a risk assessment. Our HSE procedures cover job safety analysis, safe work method statements, a PPE matrix, permits to work, isolation and lockout, lifting plans, and work at height and in confined spaces. Our lost-time injury frequency rate is 1.6.

Quality

Our quality manual follows the steel-fabrication quality system guidelines of the Egyptian Industrial Control Authority (ICA) and the Egyptian Organization for Standards and Quality (EOS). It covers inspection and test plans, welder qualification, material traceability through mill test reports, and corrective action through non-conformance reports.

Planning a project?

Send us the scope, location and timeline, and we will prepare a proposal.

Request a proposalDownload the company profile (PDF)